تكامل عمليات

Module Information

معلومات المادة الدراسية

Module Title

Process Integration

Module Delivery

Module Type

Core

☒ Theory

☒ Lecture

• Lab

☒ Tutorial

☐ Practical

☐ Seminar

Module Code

CHPR408

ECTS Credits

4

SWL (hr/sem)

100

Module Leve

UGx11  UGIV

Semester of Delivery

8

Administering Department

CHPR

 College

COGE

Module Leader

Mohammad A. Taher

 e-mail

E-mail

Module Leader’s Acad. Title

Ass. Prof.

Module Leader’s Qualification

Ph.D.

Module Tutor

Name (if available)

 e-mail

E-mail

Peer Reviewer Name

Name

 e-mail

E-mail

Scientific Committee Approval Date

01/06/2023

Version Number

1.0

Relation with other Modules

العلاقة مع المواد الدراسية الأخرى

Prerequisite module

None

Semester

Co-requisites module

None

Semester

Module Aims, Learning Outcomes and Indicative Contents

أهداف المادة الدراسية ونتائج التعلم والمحتويات الإرشادية

 Module Objectives

أهداف المادة الدراسية

1. Understand the principles and concepts of process integration (PI), including the onion diagram and pinch technology.
2. Explore the targeting of energy, area, number of units, and cost in process integration.
3. Comprehend the concept of ΔTmin and its significance in heat exchanger network design.
4. Learn about data extraction, targeting, designing, and analysis techniques in process integration.
5. Familiarize oneself with grid diagrams, composite curves, problem table algorithms, and the grand composite curve.
6. Study the concept of maximum energy recovery (MER) and its application in process integration.

Module Learning Outcomes

مخرجات التعلم للمادة الدراسية

1. Ability to apply process integration principles to identify energy-saving opportunities in industrial processes.
2. Skill in using the onion diagram and pinch technology to analyze and optimize process integration.
3. Proficiency in targeting energy, area, number of units, and cost to achieve optimal process integration.
4. Capability to determine ΔTmin and its impact on heat exchanger network design.
5. Competence in data extraction, targeting, designing, and analyzing process integration systems.
6. Profound understanding of grid diagrams, composite curves, problem table algorithms, and the grand composite curve.
7. Knowledge of maximum energy recovery (MER) and its significance in process integration.

Indicative Contents

المحتويات الإرشادية

Indicative content includes the following.

Introduction to process integration (PI), onion diagram, concept of pinch technology and its application, targeting of energy, area, number of units and cost, Concept of ΔTmin, Data Extraction, Targeting, Designing, Grid Diagram, Composite curve, Problem Table Algorithm, Grand Composite Curve, Heat exchanger networks analysis, Maximum Energy Recovery (MER).

Learning and Teaching Strategies

استراتيجيات التعلم والتعليم

Strategies

The main strategy that will be adopted in delivering this module is to encourage students’ participation in the exercises, while at the same time refining and expanding their critical thinking skills. This will be achieved through classes, interactive tutorials and by considering types of simple experiments involving some sampling activities that are interesting to the students.

Student Workload (SWL)

الحمل الدراسي للطالب محسوب لـ ١٥ اسبوعا

Structured SWL (h/sem)

الحمل الدراسي المنتظم للطالب خلال الفصل

30

Structured SWL (h/w)

الحمل الدراسي المنتظم للطالب أسبوعيا

2

Unstructured SWL (h/sem)

الحمل الدراسي غير المنتظم للطالب خلال الفصل

70

Unstructured SWL (h/w)

الحمل الدراسي غير المنتظم للطالب أسبوعيا

5

Total SWL (h/sem)

الحمل الدراسي الكلي للطالب خلال الفصل

100

Module Evaluation

تقييم المادة الدراسية

As

Time/Number

Weight (Marks)

Week Due

Relevant Learning Outcome

Formative assessment

Quizzes

2

10% (10)

5 and 10

LO #1, #2 and #3

Assignments

2

20% (20)

2 and 12

LO #3, #4 and #5

Projects / Lab.

0

10% (10)

Continuous

All

Report

1

10% (10)

13

LO #4,and #5

Summative assessment

Midterm Exam

1.5hr

10% (10)

7

LO #1 - #4

Final Exam

2hr

50% (50)

16

All

Total assessment

100% (100 Marks)

Delivery Plan (Weekly Syllabus)

المنهاج الاسبوعي النظري

Week 

Material Covered

Week 1

Introduction to process integration (PI) and the onion diagram.

Week 2

Understanding the concept of pinch technology and its application in process integration.

Week 3

Targeting energy optimization in process integration.

Week 4

Targeting area and number of units optimization in process integration.

Week 5

Targeting cost optimization in process integration.

Week 6

Exploring the concept of ΔTmin and its importance in heat exchanger network design.

Week 7

Data extraction techniques in process integration.

Week 8

Targeting techniques in process integration.

Week 9

Designing process integration systems using grid diagrams.

Week 10

Understanding composite curves and their role in process integration.

Week 11

Problem table algorithm for process integration analysis.

Week 12

Introduction to the grand composite curve in process integration.

Week 13

Heat exchanger network analysis techniques.

Week 14

Maximizing energy recovery in process integration (MER).

Week 15

Review and assessment of module concepts and application.

Week 16

Preparatory week before the final Exam

Delivery Plan (Weekly Lab. Syllabus)

المنهاج الاسبوعي للمختبر

Week 

Material Covered

Week 1

Week 2

Week 3

Week 4

Week 5

Week 6

Week 7

Learning and Teaching Resources

مصادر التعلم والتدريس

Text

Available in the Library?

Required Texts

Process Integration and Intensification: Saving Energy, Water, and Resources, Jiri Jaromir Klemes, Ferenc Friedler, Petar Varbanov, Raymond L. Smith, Butterworth-Heinemann, 2013

No

Recommended Texts

Process Integration: Principles and Practices"

Authors: Mahmoud M. El-Halwagi

Publisher: Academic Press

Year: 2016

No

Websites

https://www.degruyter.com/document/doi/10.1515/9783110306859/html

                                                                     Grading Scheme

مخطط الدرجات

Group

Grade

التقدير

Marks %

Definition

Success Group

(50 - 100)

A - Excellent

امتياز

90 - 100

Outstanding Performance

B - Very Good

جيد جدا

80 - 89

Above average with some errors

C - Good

جيد

70 - 79

Sound work with notable errors

D - Satisfactory

متوسط

60 - 69

Fair but with major shortcomings

E - Sufficient

مقبول

50 - 59

Work meets minimum criteria

Fail Group

(0 – 49)

FX – Fail

راسب (قيد المعالجة)

(45-49)

More work required but credit awarded

F – Fail

راسب

(0-44)

Considerable amount of work required

Note: Marks Decimal places above or below 0.5 will be rounded to the higher or lower full mark (for example a mark of 54.5 will be rounded to 55, whereas a mark of 54.4 will be rounded to 54. The University has a policy NOT to condone "near-pass fails" so the only adjustment to marks awarded by the original marker(s) will be the automatic rounding outlined above.